• D-25, Meerut Road, Industrial Area,Ghaziabad - 201003

EXCEL ENGINEERS

ET-CA CIRCULAR CUTTING MACHINES

The MACHINES is used for high volume slitting of foam sheets by cutting several blocks together in a circular movement. Blocks side trimmed on Vertical Cutter are slit in different thickness from 2 mm onwards in increments of 0.1 mm. The MACHINES has a cutting head, with a high tensioned Teflon coated knife guide placed horizontally. The endless knife rotates on a set of four, rubber lined dynamically balanced aluminium wheels. The band knife is continuously sharpened by a set of motorized cup polish wheels. The cutting head moves up & down on a set of precision vertical pillars.
The MACHINES has a round cutting table which moves in a circular motion between the above pillars. The table has optional vacuum arrangement to hold the blocks cutting, to avoid any lifting. The table is driven by a friction tyre & has a variable speed AC frequency drive to control the cutting speed between 0.5 to 5.5 rounds per minute. The MACHINES has a fully automatic operation & is controlled by a PLC controller & a Multi Programmable Touch Screen Display & Control Panel. This is the result of years of research & development giving a virtually trouble free operation. It has self diagnostic error detection & fault history maintenance.

Description

1 Operation of Circular Cutting MACHINES

The foam blocks are placed on the emery coated table which rotates between the cutting head pillars. After one round is cut, the MACHINES head comes down as per the prefed thickness & the next round is cut. This goes on till the required number of prefed cut rounds is achieved. Thereafter the program number increments automatically & the next fed values of thickness & rounds is displayed. The cutting process goes on automatically till the end of the foam blocks is reached. The MACHINES then stops automatically & gives the completion alarm & is ready for next set of blocks to be cut. The requirement of the operator is only during the loading & unloading of blocks & the rest of the cutting process is automatic.

Tech. Specification ET-CA-1 ET-CA-2 ET-CA-3 ET-CA-4
Working Width 2150 mm 2300 mm 2150 mm 2300 mm
Outer Table Diameter 6400 mm 6900 mm 6400 mm 6900 mm
Table Surface Area 28.5 m2 33.0 m2 28.5 m2 33.0 m2
Cutting Speed infinitely adjustable between 8~105 m/min 8~115 m/min 8~105 m/min 8~115 m/min
Table Rotations RPM max. 5.4 rpm max. 5.1 rpm max. 5.4 rpm max. 5.1 rpm
Cutting and stacking height 1300 mm 1300 mm 1500 mm 1500 mm

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